Abstract
Extrusion, among other types, is one of the most important forming processes
due to its high productivity, lower cost and its good ability to improve the physical and
mechanical properties of extruded materials. FE simulation was carried out on ABAQUS
software ver.6.9. to study the distribution of stress and temperature which created through
the extrusion process. The results of present study are accentuated that, there is a
complicated relationship between stress and temperature distribution relative to die angle
and friction coefficient. It was found, in the range of tested cases, at friction coefficient of
more than ( 0.08 ), for ( 45o
) die angle, the maximum value of temperature is twice higher
than that of ( 75o
), hence the die angle has more significant effect on state of stress and
temperature than that of friction coefficient. Nevertheless, a high die angle ( α = 75o
)
emerged low value of maximum temperature due to easily flow of material toward the die
orifice. Furthermore, there are a gradual increasing of vonMises criterion and temperature
with increasing the friction coefficient while they are decreasing with increasing the die
angle.
due to its high productivity, lower cost and its good ability to improve the physical and
mechanical properties of extruded materials. FE simulation was carried out on ABAQUS
software ver.6.9. to study the distribution of stress and temperature which created through
the extrusion process. The results of present study are accentuated that, there is a
complicated relationship between stress and temperature distribution relative to die angle
and friction coefficient. It was found, in the range of tested cases, at friction coefficient of
more than ( 0.08 ), for ( 45o
) die angle, the maximum value of temperature is twice higher
than that of ( 75o
), hence the die angle has more significant effect on state of stress and
temperature than that of friction coefficient. Nevertheless, a high die angle ( α = 75o
)
emerged low value of maximum temperature due to easily flow of material toward the die
orifice. Furthermore, there are a gradual increasing of vonMises criterion and temperature
with increasing the friction coefficient while they are decreasing with increasing the die
angle.
Keywords
deformation.
die angle
friction coefficient
stress and temperature distribution