Al-Khwarizmi Engineering Journal

The aim of present work is to improve mechanical and fatigue properties for Aluminum alloy7049 by using Nano composites technique. The ZrO2 with an average grain diameter of 30-40 nm, was selected as Nano particles, to reinforce Aluminum alloy7049 with different percentage as, 2, 4, 6 and 7 w⁡t%. The Stir casting method was used to fabricate the Nano composites materials due to economical route for improvement and processing of metal matrix composites. The experimental results were shown that the adding of zirconium oxide (ZrO2) as reinforced material leads to improve mechanical properties. The best percentage of improvement of mechanical properties of 7049 AA was with 4% wt. of ZrO2 about (7.76% σ_u) for ultimate tensile stress UTS, (9.62% σ_y) for yield stress YS and (9.92%) for hardness HB than other of adding of 2, 6 and 7% of ZrO2. Also the results shown that the fatigue strength of 7049 AA with 4 w⁡t% ZrO2 nanoparticles is higher than that of 7049 AA under constant loading 9.86% at 108 cycles as well as the fatigue life factor (IFLF %) at different amplitude stress 400, 350, 300 and 250 MPa was improvement in range 66, 115, 63 and 107% respectively.

This research deals with the design and simulation of a solar power system consisting of a KC200GT solar panel, a closed loop boost converter and a three phase inverter by using Matlab / Simulink. The mathematical equations of the solar panel design are presented. The electrical characteristics of the panel are tested at the values of 1000 W/m^2 for light radiation and 25 °C for temperature environment. The Proportional Integral (PI) controller is connected as feedback with the Boost converter to obtain a stable output voltage by reducing the oscillations in the voltage to charge a battery connected to the output of the converter. Two methods (Particle Swarm Optimization (PSO) and Zeigler- Nichols) are used for tuning PI controller to enhance the overall performance of the system. The Sine Pulse Width Modulation (SPWM) technique was used to obtain a pure 3-phase in low distortion. The voltage and current output values of ± 14V and ± 2.8A are obtained, and the Total Harmonic Distortion (THD) value is 4.20%.

The paper presents the design of a system consisting of a solar panel with Single Input/Multiple Outputs (DC-DC) Buck Converter by using Simulink dialogue box tools in MATLAB software package for simulation the system. Maximum Power Point Tracking (MPPT) technique depending on Perturb and Observe (P&O) algorithm is used to control the output power of the converter and increase the efficiency of the system. The characteristics of the MSX-60 PV module is chosen in design of the system, whereas the electrical characteristics (P-V, I-V and P-I curves) for the module are achieved, that is affected by the solar radiation and temperature variations. The proposed design module has been found to be stable for any change in atmospheric temperature and solar radiation. The maximum power is achieved at voltage 17V and current 3.5A when using MPPT controller, and approximate results for multiple outputs voltages and current (9V:2A, 5V:1A, 2.2V:0.5A) are obtained. The proposed model is very useful for engineers, researchers and experts to design their systems which require a simple and accurate PV cells model.

In this work, an experimental study has been done to expect the heat characteristics and performance of the forced-convection from a heated horizontal rectangular fins array to air inside a rectangular cross-section duct. Three several configurations of rectangular fins array have been employed. One configuration without notches and perforations (solid) and two configurations with combination of rectangular-notches and circular-perforations for two various area removal percentages from fins namely 18% notches-9% perforations and 9% notches-18% perforations are utilized. The rectangular fins dimensions and fins number are kept constant. The fins array is heated electrically from the base plate with five different magnitudes of power-inputs. Five several air flow velocity into a duct are utilized. The influence of fin geometry, air flow velocity, Reynolds number and the surface heat flux on the heat-performance of forced heat convection have been simulated and studied experimentally. The experimental data indicates that the combination of 18% rectangular-notched and 9% circular-perforated rectangular fins array gave best forced heat performance in terms of average heat transfer coefficient about (25% - 45%) and (7% - 20%) compared than solid and 9% notches with18% perforations fins array respectively. Five empirical correlations to predict the average Nusselt number for the 18% notches with 9% perforations rectangular fins array at wide range of surface heat flux are deduced. The present data are compared with previous works and a good closeness in behavior is noticed.

Critical buckling and natural frequencies behavior of laminated composite thin plates subjected to in-plane uniform load is obtained using classical laminated plate theory (CLPT). Analytical investigation is presented using Ritz- method for eigenvalue problems of buckling load solutions for laminated symmetric and anti-symmetric, angle and cross ply composite plate with different elastic supports along its edges. Equation of motion of the plate was derived using prin-ciple of virtual work and solved using modified Fourier displacement function that satisfies general edge conditions. Various numerical investigation were studied to exhibit a convergence and accuracy of the present solution for consid-ering some design parameters such as edge conditions, aspect ratio, lamination angle, thickness ratio, orthotropic ratio, the results obtained gives good agreement with those published by other researchers.

In the reverse engineering approach, a massive amount of point data is gathered together during data acquisition and this leads to larger file sizes and longer information data handling time. In addition, fitting of surfaces of these data point is time-consuming and demands particular skills. In the present work a method for getting the control points of any profile has been presented. Where, many process for an image modification was explained using Solid Work program, and a parametric equation of the profile that proposed has been derived using Bezier technique with the control points that adopted. Finally, the proposed profile was machined using 3-aixs CNC milling machine and a compression in dimensions process has been occurred between the proposed and original part so as to demonstrate the verification of the proposed method.

The microstructure and wear properties of 392 Al alloy with different Mg contents were studied using centrifugal casting. All melted alloys were heated to 800 ºC and poured into the preheated centrifugal casting mold (200-250 ºC) at different mould rotational speeds (1500, 1900 and 2300 r.p.m). It is clear from the results obtained that wear rate was dependent on the Mg content, applied load and mould rotational speed. Furthermore, wear test showed that the minimum wear rate was found in the inner layer of produced rings at mould rotational speed of 1900 r.p.m and Mg content of 5%.

Expired drug Metoclopramide was investigated as an antibacterial corrosion inhibitor for carbon steel in 0.5M H3PO4 solution using the electrochemical method at 30oC and 60oC. The results showed that this drug is an efficient inhibitor for carbon steel and the efficiency reached to 82.244 % for 175 ppm at 30oC and 76.146% for 225 ppm at 60oC. The adsorption of drug on carbon steel surface follows Langmuir adsorption isotherm with small values of adsorption-desorption constant. The polarization plots revealed that Metoclopramide acts as mixed-type inhibitor. Some parameters of inhibition process were calculated and discussed. The surface morphology of the carbon steel specimens was analyzed using scanning electron microscope and energy dispersive X-ray analysis. Antibacterial activity of inhibitor was also tested. Fourier-transform infrared (FTIR) spectroscopy confirmed the inhibitive role of Metoclopramide drug.

Fatigue failure is almost considered as the predominant problem affecting automotive parts under dynamic loading condition. Thus, more understanding of crack behavior during fatigue can strongly help in finding the proper mechanism to avoid the final fracture and extent the service life of components. The main goal of this paper is to study the fracture behavior of low carbon steel which is used mostly in automotive industry. For this purpose, the fractography of samples subjected to high and low stress levels in fatigue test then was evaluated and analyzed. Hardness and tensile tests were carried out to determine the properties of used steel. Also, the samples were characterized by microstructure test and XRD analysis to examine the constitute phases. The fatigue test (S-N curve) was done at stress ratio (R= -1), and the fracture examination was perform using Scanning Electron Microscope (SEM). The results of microstructure and XRD analysis were indicating that the Ferrite and a little amount of pearlite are the dominant phases of this steel. Whereas, the fractography observations reveal that the void coalescence ductile fracture is the main failure mode in samples with high stress level, while the ductile fracture (void coalescence) with Transgranular Cleavage fracture was noticed in low stress fatigue mode for this alloy.

In this research, we have added nano anatase TiO2 as a partial replacement of Portland cement by a weight percentage of (0.25 to 1%) for the development of properties for protection against bacteria. The control mix was made by using \"the cement to sand\" proportion about (1: 2.75) with the \"water to cement\" proportion of (0.5) to study the structure, porosity, water absorption, density, mechanical properties, as well as anti-bacterial behavior. Inspections have been done such as scanning electron microscopy (SEM), and atomic force microscope (AFM) for mortar. Experimental results showed that after the addition of Nano powders in cement mortar, the structural properties improved significantly with the development of hydration of cement mortar at early age, reduction of porosity and the increase of density as well as enhancement in compressive and anti-bacteria properties that make the preparation of nano material very suitable for protection against bacteria.

In the present work, the pollutants of the municipal wastewater are reduced using Chlorella vulgaris microalgae. The pollutants that were treated are: Total organic carbon (TOC), Chemical oxygen demand (COD), Nitrate (NO3), and Phosphate (PO4). Firstly, the treatment was achieved at atmospheric conditions (Temperature = 25oC), pH 7 with time (1 – 48 h). To study the effect of other microorganisms on the reduction of pollutants, sterilized wastewater and unsterilized wastewater were used for two types of packing (cylindrical plastic and cubic polystyrene) as well as algae\'s broth (without packing), where the microalgae are grown on the packing then transported to the wastewater for treatment. The results showed that the other microorganism in unsterilized wastewater can slightly contribute in the treatment. Packing of cylindrical plastic is more effective than the cubic polystyrene, and microalgae\'s broth gives better results than the two types of packing. The treatment in the first hours was performed quickly while in the last hours, it was very slow. Then, the following parameters in the range of (temperature: 20 – 35o) pH (5 – 8), volume ratio of wastewater to microalgae\'s broth (1 – 2.5) were studied for sterilized wastewater and constant treatment time equal to 48 h. The results showed that the maximum reduction of pollutants are: TOC = 92.3%, NO3 = 65.2%, PO4 = 93.2% at T = 35oC, pH 8, and (wastewater/algae broth) ratio = 1, and COD = 85.6% at T = 30oC, pH 7, and (wastewater/ algae broth) ratio = 1. The temperature and pH have little effect on the reduction of pollutants compared with the wastewater/algae broth ratio. The adsorption isotherm for pollutant was also studied for three types of isotherm; linear, Freundlich, and Langmuir. The results showed that the treated pollutants are the Langmiur adsorption isotherm.

The Nano materials play a very important role in the heat transfer enhancement. An experimental investigation has been done to understand the behaviors of nano and micro materials on critical heat flux. Pool boiling experiments have used for several concentrations of nano and micro particles on a 0.4 mm diameter nickel chrome (Ni-Cr) wire heater which is heated electrically at atmospheric pressure. Zinc oxide(ZnO) and silica(SiO2) were used as a nano and micro fluids with concentrations (0.01,0.05,0.1,0.3,0.5,1 g/L), a marked enhancement in CHF have been shown in the results for nano and micro fluids for different concentrations compared to distilled water. The deposition of the nano particles on the heater surface was the reason behind the enhancement of the wettability of the surface which will increase the CHF, this nano particles deposition will form a porous layer and the mechanism of the formation of this layers is that as vapor bubbles grow, the evaporating liquid in the micro layer leaves behind Nano particles which then will be concentrated at the base of the bubble to form this pours layer. The higher wettability can produce CHF enhancement, the enhancement ratio of Nano fluid is observed to be higher than that of micro fluid, the optimum enhancement ratios of nano fluid is (1 g/l) which observed to be 9.2 % for ZnO and 8.7% for Sio2, and also (1 g/l) for micro fluid which observed to be 8.1%for ZnO and 7.4%for SiO2.

In the present study, nanoporous material type MCM-41 was prepared by the sol-gel technique and was used as a carrier for prednisolone (PRD) drug delivery. The structural properties of mesoporous were fully characterized by X-ray diffraction (XRD), N2 adsorption /desorption and Fourier-transform infrared (FTIR). The mass transfer in term of adsorption process (loading) and desorption process (releasing) properties were investigated. The maximum drug loading efficiency was equal to 38% and 47.5% at different concentrations. The PRD released was prudently studied in water media of pH 6.8 simulated body fluid (SBF) in according to \"United State Pharmacopeia (USP38)\". The results proved that the release of prednisolone from MCM-41 was (69.4%) after 24 hr. The data of the released PRD was found to be submitted to a Korsmeyer–Peppas model.

Drilling solutions can be considered as an intricate mixture comprising of number of chemical additives which aid specific needs such as controlling the rheological properties and reducing corrosion. Inhibitors are substances that are added in small concentrations to corrosive environment to decrease the corrosion. Their applications can be found in drilling equipments. The effect of adding Zinc Sulphate and Carboxymethyl Cellulose to study their influence on the corrosion of carbon steel in Bentonite mud has been evaluated using Weight Loss Technique. This study focuses on determining rheological properties and corrosion characteristics. Results show CMC and ZnSO4 work as inhibitors when added to the Bentonite with inhibition efficiency was approximately equal to 50%.

The present study is to investigate the possibility of using wastes in the form of scrap iron (ZVI) and/ or aluminum ZVAI for the detention and immobilization of the chromium ions in simulated wastewater. Different batch equilibrium parameters such as contact time (0-250) min, sorbent dose (2-8 g ZVI/100 mL and 0.2-1 g ZVAI/100 mL), initial pH (3-6), initial pollutant concentration of 50 mg/L, and speed of agitation (0-250) rpm were investigated. Maximum contaminant removal efficiency corresponding to (96 %) at 250 min contact time, 1g ZVAI/ 6g ZVI sorbent mass ratio, pH 5.5, pollutant concentration of 50 mg/L initially, and 250 rpm agitation speed were obtained.The best isotherm model for the batch single Cr(III) uptake by ZVI and / or ZVAI sorbent was found to follow Langmuir (I) with corresponding R2greater than 0.9115. Kinetics data for the sorption of Cr(III) onto ZVAI/ZVI mixture and due to the good agreement between the fitted and the experimental results; the data was found to obey the pseudo second order model at which the chemisorptions mechanism was the most dominant in the sorption process. Scanning electron microscopy (SEM) for the ZVI and ZVAI has revealed highly surface changes and saturation by contaminant and apparent pores blockage that hindered and ceased the sorption process.