Iraqi Journal of Chemical and Petroleum Engineering

This effort is related to describe and assess the performance of the Iraqi cement sample planned for oil well-cementing jobs in Iraq. In this paper, major cementing properties which are thickening time, compressive strength, and free water in addition to the rheological properties and filtration of cement slurry underneath definite circumstances are experimentally tested. The consequences point to that the Iraqi cement after special additives encounter the requests of the API standards and can consequently is used in cementing jobs for oil wells. At this research, there is a comparative investigation established on experimental work on the effectiveness of some additives that considered as waste materials which are silica fume, bauxite, and glass powder, and other conventional additives which are: (SCR -100 Retarder, HR-5, FWCA, Hollow Glass Spheres (HGS) and Halad-9) that currently used in our fields on local Iraqi cement and putting foreign cement results as a governor. Chemical analysis for Iraqi cement, imported cement, and waste materials samples was determined using the X-ray fluorescence (XRF) technique and found minor differences in composition between those samples and depending on the results of X-ray, we selecting the appropriate additives to prepare cement slurry samples. The X-ray fluorescence (XRF) results show that Iraqi Cement has a low value of silica which is about 18.63% while Omani cement about 37.58%. This research examined the potential of micro silica, bauxite, and waste glass powder to produce sustainable cement slurry. The results showed that adding micro silica and bauxite enhances the performance of Iraqi cement but also leads to a slight decrease in thickening time. To avoid this problem, Superplasticizer is used to make the process of cement pumping more easily, in other words, increase thickening time and increase compressive strength. Furthermore, adding glass powder increase the value of compressive strength. Both additives (waste and conventional) are used for the slurry design for achieving better slurry properties, but waste additives increase and enhance Iraqi cement performance than conventional additives, in other words, making it more effective than commercial cement. Depending on the results of the compressive strength test, the optimal concentration of the waste materials used in this research was found, and then the optimal concentration was used to prepare cement samples. The results showed that the use of waste materials to prepare cement slurry is a promising way to improve the efficiency of cement work and to reduce the negative environmental impact resulting from the industry. The results of the program CemCADE proved to be the sample A and C showed good performance through high cement bonding and ideal distribution of fluids designed to accomplish the cementing process.

Iraqi crude Atmospheric residual fraction supplied from al-Dura refinery was treated to remove metals contaminants by solvent extraction method, with various hydrocarbon solvents and concentrations. The extraction method using three different type solvent (n-hexane, n-heptane, and light naphtha) were found to be effective for removal of oil-soluble metals from heavy atmospheric residual fraction. Different solvents with using three different hydrocarbon solvents (n-hexane, n-heptane, and light naphtha) .different variables were studied solvent/oil ratios (4/1, 8/1, 10/1, 12/1, and 15/1), different intervals of perceptual (15, 30-60, 90 and 120 min) and different temperature (30, 45, 60 and 90 °C) were used. The metals removal percent were found depending on the yield of asphaltene. The solvent-oil ratio had important effects on the amount of metal removal. The metals removal was increased at increasing temperatures from 30 to 90 0C increases the metal ion precipitated. The highest Ni precipitated was 79.23 ppm using heptane at 90 0C while for V the highest value was 64.51 ppm using also heptane at 90 0C, while the mixing time decreased metals removal. With increasing asphalt yield, the removal of metal was more selective. Among the solvents used in the extraction treatment method, the highest Ni precipitated was 76 ppm using hexane at 150 ml solvent and showed the most promising results. Increasing mixing time increases metals removal for V, the highest value was 65.51 ppm using either heptane or light naphtha.
The highest Ni precipitated was 78 ppm using heptane at 120 min while for V the highest value was 67 ppm using either heptane or light naphtha after 120 min.

In this research paper, two techniques were used to treat the drill cuttings resulting from the oil-based drilling fluid. The drill cuttings were taken from the southern Rumaila fields which prepared for testing and fixed with 100 gm per sample and contaminated with two types of crude oil, one from Rumaila oilfields with Sp.gr of 0.882 and the other from the eastern Baghdad oilfield with Sp.gr of 0.924 besides contamination levels of 10% and 15% w/w in mass. Samples were treated first with microwave with a power applied of 540 & 180 watts as well as a time of 50 minutes. It was found that the results reached below 1% w/w in mass, except for two samples they reached below 1.5% w/w in mass. Then, the sample of 1.41% w/w in mass, which has the highest contamination level after microwave treatment, was treated on three groups of earthworms. After the appropriate conditions, samples were prepared for treating by earthworms and for an incubation period of 21 days, the results highlighted the effectiveness of the succession process by reaching concentrations below 0.92%, 0.65%, and 0.42% w/w in mass.

One of the most important problems in the oil production process and when its continuous flow, is emulsified oil (w/o emulsion), which in turn causes many problems, from the production line to the extended pipelines that are then transported to the oil refining process. It was observed that the nanomaterial (SiO2) supported the separation process by adding it to the emulsion sample and showed a high separation rate with the demulsifiers (RB6000) and (sebamax) where the percentage of separation was greater than (90 and 80 )% respectively, and less than that when dealing with (Sodium dodecyl sulfate and Diethylene glycol), the percentage of separation was (60% and 50%) respectively.
The high proportion of (NaCl + distilled water) raises the probability of the separation efficiency as the separation was (88.5,79)% and (65.5, 55) % for (RB6000, SebaMax)respectively with (SiO2) at 70 °C, while the results of separation were (77,85)% and (65,40) for (RB6000, Seba Max) respectively with (SiO2) at 50 °C after 120 minutes, where the (w/o ratio) was (9:1) for the high separation results and (7:3) for the lower separation results, at a speed of (12000rpm), and with a salt concentration of (1500) ppm, and less of these results at lower volumetric and temporal conditions. The (NaCl) salt deals with the wall films separating the droplets and reduces their viscosity [1].
As for the pH factor, it is at the value (2 and 3) represent a stable emulsion that is difficult to separate easily, but with the passage of raising the pH away from the acidic medium and near to the basic direction, a significant increase in the separation process was observed compared with the acidic medium at lower values, after 120 minutes the separation seemed to be good efficient, reaching (60 and 70) % respectively, while at the same time the emulsion reached a more efficient separation level with a pH of ( 8 and 7) equal to (80 and 87.3) %, at 50 °C with SebaMax demulsifier in presence of (SiO2), and with the same pH values, an increase was observed in the separation with the increase in temperature to (70 °C), then it returns to be a reverse emulsifier when the value exceeds (10) to (11, 12, 13).