Abstract
This study aims to optimize the friction stir welding (FSW) parameters for joining 7075-T6 aluminum alloy using the Taguchi technique based on ultimate tensile test results. An orthogonal array of L9 (3^3) was used, considering three factors: tool shape (cylindrical thread flat end, cylindrical thread round end), thread pitch (0.8, 1, and 1.2 mm), and shoulder-workpiece interference depth (0.25 mm). The results showed that the optimal parameters were a cylindrical thread flat end pin shape, 1.2 mm thread pitch, and 0.25 mm shoulder-workpiece interference depth, achieving a welding efficiency of 93.3% based on the ultimate tensile stress. The study concluded that the Taguchi technique is effective in optimizing FSW parameters to achieve high welding efficiency.
Keywords
AA7075
Design of experiment
friction stir welding
Taguchi technique
tool shape