Abstract
Rectangular gravity separators are commonly used within wastewater treatment systems
to remove fat, oil, and grease from water. The performance of these vessels is dependent to
a great extent on the uniformity of the flow, since turbulence and recirculating eddies tend
to break drops together, thus reducing the separation efficiency. Therefore, adding the inlet
baffle is a feasible way to improve the hydraulic stability in the separator. To simulate the
characteristics of flow in the gravity separator tanks, a two-dimensional computational fluid
dynamics (CFD) model of a single-phase flow has been developed with Flow-3D (v11.04).
The numerical model employed was based on the Finite Volume Method (FVM), used the
Volume of Fluid (VOF) technique to simulate the free surface behavior, and implemented an
RNG k–ε turbulence model. Flow behavior was analyzed using three parameters: the velocity
standard deviation, which denotes the flow uniformity, the percentage of recirculation zones
corresponding to mixing and stability, and kinetic energy distribution. The results showed
that the baffle with two apertures provided the best hydraulic performance by minimizing
velocity fluctuations and cross-flowing and also kinetic energy distribution. Thus, this
arrangement was determined to be the most effective design in promoting the flow stability
and separation performance inside a rectangular gravity separator.
to remove fat, oil, and grease from water. The performance of these vessels is dependent to
a great extent on the uniformity of the flow, since turbulence and recirculating eddies tend
to break drops together, thus reducing the separation efficiency. Therefore, adding the inlet
baffle is a feasible way to improve the hydraulic stability in the separator. To simulate the
characteristics of flow in the gravity separator tanks, a two-dimensional computational fluid
dynamics (CFD) model of a single-phase flow has been developed with Flow-3D (v11.04).
The numerical model employed was based on the Finite Volume Method (FVM), used the
Volume of Fluid (VOF) technique to simulate the free surface behavior, and implemented an
RNG k–ε turbulence model. Flow behavior was analyzed using three parameters: the velocity
standard deviation, which denotes the flow uniformity, the percentage of recirculation zones
corresponding to mixing and stability, and kinetic energy distribution. The results showed
that the baffle with two apertures provided the best hydraulic performance by minimizing
velocity fluctuations and cross-flowing and also kinetic energy distribution. Thus, this
arrangement was determined to be the most effective design in promoting the flow stability
and separation performance inside a rectangular gravity separator.
Keywords
Computational fluid dynamics
Gravity separation tank
Inlet baffle
Oil–water separator
Perforated baffle.