Abstract
An approach to select the tube wall thickness distribution of streamlined tubes
intended for use in heat exchangers is developed in this study. The main goal is to
retain a streamlined outer profile (resist deformation) and to prevent strain failure due
to the applied internal pressure. The effect of the tube wall thickness distribution on
shaped tube efficiency is also considered. The strain is calculated as a function of
several dimensionless geometric ratios and the ratio of the internal pressure to elastic
material modulus. Using the finite element method, a set of dimensionless design
curves is created for elliptical tube geometries. From these curves, a range of possible
materials and tube geometries can be selected that meet a specific strain limit. To
illustrate the approach, structure-satisfied elliptical designs are selected and their
thermal performance is evaluated for an automotive charge air cooler made of
polymeric material.
intended for use in heat exchangers is developed in this study. The main goal is to
retain a streamlined outer profile (resist deformation) and to prevent strain failure due
to the applied internal pressure. The effect of the tube wall thickness distribution on
shaped tube efficiency is also considered. The strain is calculated as a function of
several dimensionless geometric ratios and the ratio of the internal pressure to elastic
material modulus. Using the finite element method, a set of dimensionless design
curves is created for elliptical tube geometries. From these curves, a range of possible
materials and tube geometries can be selected that meet a specific strain limit. To
illustrate the approach, structure-satisfied elliptical designs are selected and their
thermal performance is evaluated for an automotive charge air cooler made of
polymeric material.
Keywords
Deformation
elliptical tube
Heat Exchanger
Polymer
shaped tube efficiency
strain
Stress